Services Background
OUR CAPABILITIES

Turbine & Generator Services

High-precision mechanical engineering, alignment checking, and complete overhauls for utility and captive power plants.

Steam Turbine Services

Complete overhaul, repair, and erection of industrial and utility steam turbines from 1 MW to 1000 MW.

  • Erection, leveling, and centering of turbine casings
  • Major overhauls (removal of top casing, internals sandblasting, box-up)
  • High pressure steam path inspection and blade repairs
  • Realignment of casing and rotor systems
  • KWU, Siemens, BHEL, GE, and LMZ turbine expertise

Gas Turbine Services

Comprehensive maintenance, overhauling, and installation of gas turbine generators.

  • Overhauling of gas turbine hot paths and combustion chambers
  • Erection and alignment of auxiliary skids
  • BHEL/GE Frame machines service engineering
  • Emergency shutdown repair and component replacement

Generator Services

Medium and major overhauling of air-cooled, water-cooled, and hydrogen-cooled generators up to 1000 MWe.

  • Threading out and threading in of heavy generator rotors
  • Stator core insulation and winding health inspections
  • Exciter rotor and diode bridge repairs
  • Electrical testing and carbon dioxide dry cleaning

Rotor Balancing & Realignment

Super-precision casing alignment, vibration control, and rotor balancing services.

  • Front shaft vibration analysis and correction
  • Rotor coupling runout and concentricity checks
  • Catenary curve checking and bearing load calculations
  • Replacing turbine bearings and journal refurbishing

Shutdown Maintenance (MOH/AOH)

Rapid-mobilization services for Annual and Major Overhauling shutdowns of captive and utility plants.

  • Emergency breakdown troubleshooting and rectification
  • LPT parting plane, gland box gasket, and diaphragm repairs
  • Valve cage removing, sandblasting, and blue contact checking
  • Mobilization of specialized tools and qualified industrial crew

Piping & Auxiliary Erection

Installation and replacement of heavy condensers, compensatory bellows, and power piping.

  • Replacement of LP turbine inlet compensatory bellows
  • Fabrication and erection of TG Condenser packages
  • MSR (Moisture Separator Reheater) nitrogen filling and preservation
  • Impulse lines leakage arrest and high-pressure flange updates
Sectors

Industries We Serve

Delivering high-reliability service support to core infrastructure, process plants, and power generators.

Nuclear Power Plants

Providing high-precision turbine and generator overhauling for India's largest 1000MWe nuclear units at Kudankulam (KKNPP) and 700MWe units at Kakrapar (KAPP).

Clients Served:NPCILPower Mech ProjectsEngenius Erectors

Thermal Utility Plants

Major turbine overhauling and compensatory bellow replacements at mega utility stations (e.g., KPCL RTPS Raichur 210MW/250MW, NALCO CPP Angul 120MW).

Clients Served:KPCL (RTPS/BTPS)BHELNALCOTANGEDCO

Iron, Steel & Heavy Metals

Overhauling 100MW captive power plants, blast furnace turbines, and generators for steel majors like JSW Steel and Aditya Birla Hindalco.

Clients Served:JSW SteelHindalco IndustriesRungta MinesBeekay Steel

Chemicals & Petrochemicals

Erection, maintenance, and bearing replacement of utility turbines for refineries and process chemical plants (e.g., Reliance Vadodara, MRPL-ONGC, Deepak Phenolics).

Clients Served:Reliance Industries (RIL)MRPL-ONGCDeepak PhenolicsMeghmani FinechemUPL Limited

Sugar & Agro Industries

Erection and overhauling of biomass and cogeneration turbines (Dhampur Sugar, Sukhbir Agro Energy, Pearl Distillery, Shree Kranti Sugar, Green Power Sugar).

Clients Served:Dhampur Sugar MillsSukhbir Agro EnergyPearl DistilleryShree Kranti Sugar

Paper & Process Industries

Erection, alignment, and commissioning of steam turbines for high-capacity continuous paper mills (e.g., ITC PSPD Bhadrachalam, JK Paper).

Clients Served:ITC PSPDJK PaperAjit Papers